Kyocera - Инструмент для обработки мелких деталей 2016 ENG
для заказа - kyocera@kyocera-tools.ru
RECOMMENDED CUTTING CONDITIONS
R ecommended Cutting Conditions GRADES
G BA Type Insert (Ground Chipbreaker)
Recommended Insert Grade (Vc sfm) f (feed) during Grooving (ipr) A
f (feed) during Traversing (ipr) B
Workpiece MC Cermet MEGA PVD Carbide CBN PCD D.O.C. during Traversing (in) Remarks C
Material 1 COAT Coated Carbide E
F
Carbon Steel PV7040 GBA§ GBA§ GBA§ GBA§ GBA§ INSERTS G
(SxxC, etc.) TC40 033 ~ 100 125 ~ 200 230 ~ 300 330 ~ 400 400 ~ 480 H
TN90 J
PR1215 GBA§ GBA§ GBA§ GBA§ GBA§ L
PR930 031N ~ 041N 047N ~ 078N 094N ~ 109N 125N ~ 156N 172N ~ 188N M
PR1115 P
PR905 R
KW10 T
KBN510
KBN525
KPD001
(KPD010)
- - - 0.0012~0.0031 0.0016~0.0035 0.0020~0.0039 0.0020~0.0047 0.0020~0.0047
- Traversing N/A 0.0016~0.0035 0.0020~0.0039 0.0020~0.0039 0.0020~0.0039
500~800 500~725 500~725 250~650 250~600 250~600 CBN & PCD
Traversing N/A MAX 0.012 MAX 0.020 MAX 0.020 MAX 0.032
Alloy Steel - - - 0.0012~0.0028 0.0016~0.0031 0.0020~0.0035 0.0020~0.0039 0.0020~0.0039
(SCM, etc.) - Traversing N/A 0.0016~0.0031 0.0020~0.0035 0.0020~0.0039 0.0020~0.0039
425~725 425~650 425~650 250~600 250~525 250~525
Traversing N/A MAX 0.012 MAX 0.020 MAX 0.020 MAX 0.032
Stainless Steel - - - - - 0.0012~0.0028 0.0016~0.0031 0.0020~0.0035 0.0020~0.0039 0.0020~0.0039 TURNING
(SUS304, etc.) - Traversing N/A 0.0016~0.0031 0.0020~0.0035 0.0020~0.0039 0.0020~0.0039
225~500 200~500 200~425 200~425
Traversing N/A MAX 0.012 MAX 0.020 MAX 0.020 MAX 0.032
Cast Iron - - - - - - - 0.0012~0.0031 0.0016~0.0035 0.0020~0.0039 0.0020~0.0047 0.0020~0.0047 Wet
(FC/FCD, etc.) Traversing N/A 0.0016~0.0035 0.0020~0.0039 0.0020~0.0039 0.0020~0.0039
250~600 200~400 500~1300 Traversing N/A MAX 0.012 MAX 0.020 MAX 0.020 MAX 0.032
Aluminum - - - - - - - - 0.0020~0.0047 0.0020~0.0059 0.0020~0.0059 0.0031~0.0059 0.0031~0.0059 BORING
Traversing N/A 0.0020~0.0059 0.0020~0.0059 0.0031~0.0059 0.0031~0.0059
500~1300 500~6550 Traversing N/A MAX 0.020 MAX 0.032 MAX 0.032 MAX 0.032
Brass - - - - - - - - 0.0020~0.0047 0.0020~0.0059 0.0020~0.0059 0.0031~0.0059 0.0031~0.0059
Traversing N/A 0.0020~0.0059 0.0020~0.0059 0.0031~0.0059 0.0031~0.0059
500~975 650~2625 Traversing N/A MAX 0.020 MAX 0.032 MAX 0.032 MAX 0.032
Hard Maerials - - - - - - - - - - 0.0008~0.0500 0.0012~0.0028 - - GROOVING
Traversing N/A 0.0100~0.0400
250~400 Traversing N/A MAX 0.004
• Above cutting condition is for external grooving. Set both cutting speed and feed 10% higher for internal grooving. : 1st Recommendation : 2nd Recommendation
1 : MC stands for MEGACOAT Cermet
G BA Type Insert (GM Chipbreaker) CUT-OFF
Recommended Insert Grade (Vc sfm) f (feed) during Grooving (ipr)
f (feed) during Traversing (ipr)
Workpiece MEGACOAT D.O.C. during Traversing (in) Remarks THREADING SOLID END MILLS
Material PR1215
250~725 GBA43§ GBA43§ GBA43§ GBA43§
Carbon Steel 150~ 175-020GM~ 250-030GM~ 400-040GM
(SxxC, etc.) 020GM 230-020GM 350-030GM
0.0012~0.0047 0.0012~0.0047 0.0016~0.0059 0.0020~0.0059
0.0012~0.0031 0.0012~0.0035 0.0020~0.0039 0.0020~0.0039
MAX 0.012 MAX 0.012 MAX 0.020 MAX 0.032
Alloy Steel 250~650 0.0012~0.0047 0.0012~0.0047 0.0016~0.0059 0.0020~0.0059 Wet
(SCM, etc.) 0.0012~0.0031 0.0012~0.0035 0.0020~0.0039 0.0020~0.0039
MAX 0.012 MAX 0.012 MAX 0.020 MAX 0.032
Stainless Steel 200~500 0.0012~0.0039 0.0012~0.0039 0.0016~0.0047 0.0016~0.0047 MILLING
(SUS304, etc.) 0.0012~0.0031 0.0012~0.0035 0.0020~0.0039 0.0020~0.0039
MAX 0.012 MAX 0.012 MAX 0.020 MAX 0.032
: 1st Recommendation : 2nd Recommendation
• Above cutting condition is for external grooving. Set both cutting speed and feed 20% higher for internal grooving.
G BA Type Insert (MY Chipbreaker) SPARE PARTS
Recommended Insert Grade (Vc sfm) f (feed) during Grooving (ipr)
f (feed) during Traversing (ipr)
Cermet MEGA PVD Carbide CBN PCD D.O.C. during Traversing (in)
COAT Coated Carbide
GBA43§ Remarks
Workpiece TN6020 175MY~ GBA43§ GBA43§ GBA43§ GBA43§ TECHNICAL
Material TC40 200MY 230MY~ 300MY 330MY~ 400MY
PR1215 GBA43§ 265MY 350MY
Carbon Steel PR930 078MYN~ GBA43§
(SxxC, etc.) PR1115 200MY GBA43§ GBA43§ 156MYN
KW10 0.0012~0.0031 094MYN 125MYN 0.0020~0.0047
KBN510 - 0.0012~0.0031 0.0020~0.0039
KPD001 MAX 0.012 MAX 0.032
(KPD010)
- - - 0.0016~0.0035 0.0020~0.0039 0.0020~0.0047 INDEX
0.0016~0.0035 0.0020~0.0039 0.0020~0.0039
500~725 250~650 250~650 250~650 MAX 0.012 MAX 0.020 MAX 0.020
Alloy Steel 0.0012~0.0028 0.0016~0.0031 0.0020~0.0035 0.0020~0.0039 0.0020~0.0039 Wet
(SCM, etc.) - 0.0012~0.0039 0.0016~0.0031 0.0020~0.0035 0.0020~0.0039 0.0020~0.0039
425~650 - 250~600 250~600 250~600 - -
MAX 0.012 MAX 0.012 MAX 0.020 MAX 0.020 MAX 0.032
Stainless Steel 0.0012~0.0028 0.0016~0.0031 0.0020~0.0035 0.0020~0.0039 0.0020~0.0039
(SUS304, etc.) 225~500 - 0.0012~0.0039 0.0016~0.0031 0.0020~0.0035 0.0020~0.0039 0.0020~0.0039
- 200~500 200~500 200~500 - -
MAX 0.012 MAX 0.012 MAX 0.020 MAX 0.020 MAX 0.032
• Above cutting condition is for external grooving. Set both cutting speed and feed 10% higher for internal grooving. : 1st Recommendation : 2nd Recommendation
CBN & PCD Inserts are sold in 1 piece boxes.
: U.S. Stock Standard kyocera@kyocera-tools.ru G11
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